Thermal limitations in air-cooled axial flux in-wheel motors for urban mobility vehicles: A preliminary analysis

Camilleri R, Howey DA, McCulloch MD

The idea of having electric personal urban mobility vehicles that can be better supported within an urban infrastructure has been suggested for some time. Air-cooled in-wheel motors are preferred as they allow more passenger space and remove any plumbing requirements within the vehicle. This paper shows a preliminary analysis of the thermal limitations for axial flux internal rotor (AFIR) and axial flux internal stator (AFIS) machines. It is shown that AFIR type air-cooled machines favours low speed machines with traction power between 3.75kW-5kW and motor diameters between 13″ and 15″. This forces the traction power to be distributed on 3 or 4 wheels. Conversely the dependence of the cooling on the rotational speed in AFIS air-cooled machines favours high speed geared motors motor powers up to 7.5kW for a motor diameter of 15″. This enables the traction power to be distributed on 2 wheels or more. © 2012 IEEE.